Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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It takes seconds to produce one container. Join Log In 8. In traditional aseptic processing, containers are either supplied clean and sterilized to the filling line, or they are cleaned and sterilized within the aseptic filling line.

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The bottom of the parison is pinched closed, while the tope is held open in a molten state. Form-fill-seal is a technology can also be applied to pharmaceutical products with the same goal as BFS, i.

Home Equipment Production Sterile. The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine. Container formation, filling and sealing process is done in a class area within the machine. Get Free Updates Enter your email address to get this exclusive 22 Page PDF Book on the introduction of tableting and join our large community today. Filling needles called mandrels deposit the required volume of liquid in the container.

Before commercial production is begun, the system must be validated by a media fill run.

Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines

These are automated techniques to prepare sterile products. Swipe to the left. Parison reaches to the mould forming the container by the pressure of sterile compressed air.

For these applications the package may be a bag that is formed from a continuously supplied plastic tube that is heat sealed once the required product has been deposited within the bag. Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials.


Form-fill-seal is a term used for more general technology employed in a wide variety of industries for packaging products, e. Combined with passion and pioneering spirit, just as on the first day of business, our processes are annd optimised and customer-specifically adapted.

Can BFS ampoules terminally sterilize by autoclave? Labeling of the containers is done outside the machine. It gives more production at very low operational cost with the high assurance of sterility. JavaScript seems to be disabled in your browser. Visitors are also reading: Labelling is generally performed outside the machine in a non-sterile area. Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since The capacity of the machine depends upon the number of moulds.

Techno,ogy parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

The system has been employed in production of ophthalmic and respiratory therapy products for some time, and lately BFS technology has been gaining increasing acceptance in the parenteral drug marketplace, replacing traditional glass vials for a number of applications.

To our product navigator. The essential steps of modern BFS technology are: Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison. This procedure allows simple process monitoring and substantially reduces the risk of contamination. Both technologies provide increase production using low operational cost while at fds same time increasing the quality of the product compared with traditional aseptic processing. Filled and sealed bags are produced in an automated process without further intermediate steps.

The system is being used for over 30 years and reported to achieve contamination rate below 0. The mould is opened and the completed filled containers are conveyed out of the BFS machine and sterile area to a remote station where excess plastic is technplogy and the finished product is sent for labelling and packaging.

Form Fill Seal (FFS) – Plümat

Comments shall be published after review. One of the most difficult issues to deal with is airborne contamination. In BFS technology, a container is moulded from plastic, aseptically filled with liquid dosage form and hermetically sealed in one continuous, integrated and automatic operation, without human manipulation.

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There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products.

Accept Read more …. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better.

Product was successfully added to your shopping cart. Plastic containers, for example, are usually washed, dried, sterilized and cooled before filling. Everything in one process. Originally developed in Europe in the s, it was introduced in the United States in the s, but over the last 20 years it has become more andd within the pharmaceutical industry and is now widely considered to be the superior form of aseptic processing by various medicine regulatory agencies including the U.

The container formation, filling and the sealing must be conducted in a class area. In the meantime, our Research and Development Centre features the concentration of more than 20 years of experience in FFS technology and more than 40 years in Fill and Seal technology and bag manufacture.

Next, the fill nozzle known as mandrel fills the liquid into the container followed by sealing the neck and filled container is released from the mould. Recommend an Article Name.

The risk of this occurring is directly related to the number of people working in a clean-room and the fsf of congregation by personnel in areas where critical aseptic manipulations are carried out.

Minimum tolerances and high-quality materials guarantee absolute pzrenterals reliability and the top-class quality of the final product. This website uses cookies to ensure you get the best experience on our website.